Quarry Processing
Optimizing efficiency and compliance in quarry operations
Quarry Processing
Optimizing efficiency and compliance in quarry operations
Quarry Solutions with UniWin®
In the quarry processing industry, accuracy, efficiency, and safety are essential. UniWin provides innovative solutions designed to support the unique needs of quarry operators, material processors, and transport companies.
Our technology helps improve operational efficiency, reduce downtime, and ensure compliance with environmental and safety regulations.
With advanced weighing systems, automated access control, and real-time reporting, UniWin enhances the performance of quarry operations, allowing businesses to stay competitive in an increasingly regulated and demanding market.
Quarry Solutions with UniWin®
In the quarry processing industry, accuracy, efficiency, and safety are essential. UniWin provides innovative solutions designed to support the unique needs of quarry operators, material processors, and transport companies. Our technology helps improve operational efficiency, reduce downtime, and ensure compliance with environmental and safety regulations. With advanced weighing systems, automated access control, and real-time reporting, UniWin enhances the performance of quarry operations, allowing businesses to stay competitive in an increasingly regulated and demanding market.
What we do in Quarry Processing
Here are a few examples of how UniWin has successfully implemented solutions in the quarry processing industry:
What we do in Quarry Processing
Here are a few examples of how UniWin has successfully implemented solutions in the quarry processing industry:
Hopper & Belt
Weighing Solutions
UniWin® offers specialized software solutions for hopper and belt weighing, tailored for the quarry processing sector. These methods are ideal for managing bulk materials like aggregates, sand, and minerals during extraction, processing, and transportation.
Designed to seamlessly integrate into quarry workflows, UniWin® ensures precise weight tracking, efficient operations, and compliance with industry standards, providing a reliable system for handling bulk quarry materials.
Weighing Methods for Hopper & Belt
Hopper Weighing
Hopper weighing is designed for measuring bulk solids like aggregates and minerals. This method totals the quantity loaded or unloaded in real-time, making it ideal for quarry storage and processing facilities. UniWin® integrates seamlessly with hopper scales, ensuring precise data capture and monitoring for accurate inventory management.
Belt Weighing
Belt weighing provides continuous measurement of materials on conveyor systems, such as sand, gravel, or crushed stone. UniWin® ensures accurate flow rate calculations and totalized weight data, enabling efficient operations in high-capacity quarry environments.
Truck Weighing
Solutions
UniWin® provides a robust software solution for truck weighing tailored to the quarry processing sector. Designed to optimize operations and ensure accurate weight tracking for raw materials like aggregates, minerals, and stone, UniWin® integrates seamlessly into quarry workflows.
Supporting multiple weighing methods, device connectivity, and advanced features, UniWin® enhances productivity, improves efficiency, and ensures compliance with industry regulations.
Weighing Methods for Trucks
Static Weighing
Static weighing is essential for stationary quarry loads, such as gravel-filled or aggregate-laden trucks. Using platform scales, UniWin® accurately records gross and tare weights to calculate net product weight, ensuring precise material tracking and compliance with regulatory standards.
Dynamic Weighing
Dynamic weighing measures trucks and other vehicles in motion, such as with axle weighing systems. While vehicles move slowly over the scale, UniWin® calculates individual axle weights and combines them to determine the total weight. This method is highly effective for quarry sites with high-volume operations.
Barge Weighing
Solutions
UniWin® provides advanced software solutions for barge weighing, specifically designed to address the unique requirements of the quarry processing sector. Focused on the precise tracking of bulk materials such as aggregates, minerals, and liquids, UniWin® seamlessly integrates into quarry workflows.
By supporting reliable weighing methods, device connectivity, and advanced features, UniWin® optimizes operations, enhances productivity, and ensures compliance with industry standards.
Weighing Methods for Barge
Hopper Weighing
Hopper weighing is ideal for bulk materials such as aggregates and minerals. This method continuously measures small amounts and totals the overall quantity loaded or unloaded. UniWin® integrates seamlessly with hopper scales, offering precise data logging and real-time monitoring for efficient material handling.
Flow Weighing
Flow weighing is perfect for liquids such as water or industrial chemicals used in quarry operations. This system accurately measures flow rates and total volumes transported, providing real-time updates and reliable data to support smooth workflows in the quarry sector.
Railcar Weighing
Solutions
UniWin® delivers advanced software solutions for railcar weighing, tailored to the unique requirements of the quarry processing sector. By supporting both static and dynamic weighing methods, UniWin® ensures accurate weight tracking for aggregates, minerals, and other bulk materials.
Its seamless integration and advanced features optimize workflows, enhance operational efficiency, and maintain compliance with industry regulations in quarry operations.
Weighing Methods for Railcar
Static Weighing
Static weighing is performed using platform scales, ideal for measuring bulk materials like aggregates and minerals. Multi-platform setups accommodate various sizes of railcars, ensuring precise measurements without the need to disconnect wagons.
Dynamic Weighing
Dynamic weighing employs axle scales to measure railcars in motion, providing real-time weight data. UniWin® calculates individual axle weights and totals them seamlessly, making it suitable for high-throughput quarry operations where efficiency is paramount.
Hopper & Belt Weighing Solutions
UniWin® offers specialized software solutions for hopper and belt weighing, tailored for the quarry processing sector. These methods are ideal for managing bulk materials like aggregates, sand, and minerals during extraction, processing, and transportation. Designed to seamlessly integrate into quarry workflows, UniWin® ensures precise weight tracking, efficient operations, and compliance with industry standards, providing a reliable system for handling bulk quarry materials.
Weighing Methods for Hopper & Belt Weighing:
Hopper Weighing
Hopper weighing is designed for measuring bulk solids like aggregates and minerals. This method totals the quantity loaded or unloaded in real-time, making it ideal for quarry storage and processing facilities. UniWin® integrates seamlessly with hopper scales, ensuring precise data capture and monitoring for accurate inventory management.
Belt Weighing
Belt weighing provides continuous measurement of materials on conveyor systems, such as sand, gravel, or crushed stone. UniWin® ensures accurate flow rate calculations and totalized weight data, enabling efficient operations in high-capacity quarry environments.
Solutions for Hopper & Belt Weighing:
Device Connectivity
UniWin® integrates with hopper and belt scales, flow meters, cameras, and sensors to ensure precise quarry material handling and seamless data synchronization.
ERP/WMS Integration
UniWin® connects with ERP and WMS systems, allowing real-time weight data for quarry materials to be directly integrated into back-end systems for efficient reporting.
Yard Management (Call-Up)
UniWin®’s call-up module organizes the flow of quarry materials and vehicles during loading and unloading, ensuring smooth operations & reducing bottlenecks.
Mobile Apps
The UniWin® and UniMobile Apps provide operators real-time access to hopper and belt weighing data, enabling monitoring, data entry, and reporting directly from mobile devices.
Client/Server
UniWin®’s client/server architecture centralizes hopper and belt weighing data, providing synchronized and secure management across all connected devices and systems in quarry operations.
Anti-Fraud
UniWin® incorporates advanced fraud prevention features, such as motion detection and secure logging, ensuring transparent and accurate weighing processes for quarry materials.
Truck Weighing Solutions
UniWin® provides a robust software solution for truck weighing tailored to the quarry processing sector. Designed to optimize operations and ensure accurate weight tracking for raw materials like aggregates, minerals, and stone, UniWin® integrates seamlessly into quarry workflows. Supporting multiple weighing methods, device connectivity, and advanced features, UniWin® enhances productivity, improves efficiency, and ensures compliance with industry regulations.
Weighing Methods for Trucks:
Static Weighing
Static weighing is essential for stationary quarry loads, such as gravel-filled or aggregate-laden trucks. Using platform scales, UniWin® accurately records gross and tare weights to calculate net product weight, ensuring precise material tracking and compliance with regulatory standards.
Dynamic Weighing
Dynamic weighing measures trucks and other vehicles in motion, such as with axle weighing systems. While vehicles move slowly over the scale, UniWin® calculates individual axle weights and combines them to determine the total weight. This method is highly effective for quarry sites with high-volume operations.
Solutions for Truck Weighing:
Device Connectivity
UniWin® integrates seamlessly with a wide range of devices, including platform scales, axle scales, cameras, barriers, RFID readers, and ticket printers to ensure precise data collection and efficient quarry operations.
ERP/WMS Integration
UniWin® connects with ERP and WMS systems to enable real-time weight data transfer for quarry materials, ensuring accurate reporting and seamless inventory management.
Yard Management (Call-Up)
UniWin®’s call-up module organizes truck movements within quarry sites, streamlining the flow of vehicles during material loading and unloading, reducing wait times, and optimizing resource allocation.
Mobile Apps
UniWin®’s UniWin® and UniMobile Apps provide operators and drivers with real-time access to truck weighing data, enabling on-the-go monitoring, efficient workflows, and seamless data collection.
Client/Server
UniWin®’s client/server architecture centralizes data management, ensuring synchronized, secure, and efficient handling of quarry truck weighing information.
Anti-Fraud
UniWin® incorporates advanced anti-fraud features, such as motion detection and secure logging, ensuring accuracy, transparency, and integrity in quarry truck weighing processes.
Barge Weighing Solutions
UniWin® provides advanced software solutions for barge weighing, specifically designed to address the unique requirements of the quarry processing sector. Focused on the precise tracking of bulk materials such as aggregates, minerals, and liquids, UniWin® seamlessly integrates into quarry workflows. By supporting reliable weighing methods, device connectivity, and advanced features, UniWin® optimizes operations, enhances productivity, and ensures compliance with industry standards.
Weighing Methods for Barge:
Hopper Weighing
Hopper weighing is ideal for bulk materials such as aggregates and minerals. This method continuously measures small amounts and totals the overall quantity loaded or unloaded. UniWin® integrates seamlessly with hopper scales, offering precise data logging and real-time monitoring for efficient material handling.
Flow Weighing
Flow weighing is perfect for liquids such as water or industrial chemicals used in quarry operations. This system accurately measures flow rates and total volumes transported, providing real-time updates and reliable data to support smooth workflows in the quarry sector.
Solutions for Barge Weighing:
Device Connectivity
UniWin® integrates seamlessly with hopper scales, flow meters, cameras, and barriers, ensuring accurate and efficient weighing processes for quarry materials.
ERP/WMS Integration
UniWin® connects with ERP and WMS systems, enabling real-time weight data and transaction details to flow directly into back-end systems for streamlined reporting.
Yard Management (Call-Up)
UniWin®’s call-up module organizes barge loading/unloading schedules, optimizing resource allocation and minimizing delays in quarry operations.
Mobile Apps
The UniWin® and UniMobile Apps allow operators to monitor and control barge weighing processes in real time, directly from mobile devices, enhancing flexibility and operational efficiency.
Client/Server
UniWin®’s client/server setup centralizes quarry weighing data, providing synchronized and secure data management across systems in real time.
Anti-Fraud
UniWin® incorporates advanced fraud prevention measures, including motion detection and secure logging, ensuring accuracy and reliability in barge weighing processes for quarry materials.
Railcar Weighing Solutions
UniWin® delivers advanced software solutions for railcar weighing, tailored to the unique requirements of the quarry processing sector. By supporting both static and dynamic weighing methods, UniWin® ensures accurate weight tracking for aggregates, minerals, and other bulk materials. Its seamless integration and advanced features optimize workflows, enhance operational efficiency, and maintain compliance with industry regulations in quarry operations.
Weighing Methods for Railcar:
Static Weighing
Static weighing is performed using platform scales, ideal for measuring bulk materials like aggregates and minerals. Multi-platform setups accommodate various sizes of railcars, ensuring precise measurements without the need to disconnect wagons.
Dynamic Weighing
Dynamic weighing employs axle scales to measure railcars in motion, providing real-time weight data. UniWin® calculates individual axle weights and totals them seamlessly, making it suitable for high-throughput quarry operations where efficiency is paramount.
Solutions for Railcar Weighing:
Device Connectivity
UniWin® integrates seamlessly with platform scales, axle scales, flow meters, cameras, barriers, and other devices to ensure precise railcar weighing operations and accurate data collection for quarry materials.
ERP/WMS Integration
UniWin® connects with ERP and WMS systems to facilitate accurate data transfer and streamlined reporting for quarry materials, enabling better inventory and operational management.
Yard Management (Call-Up)
UniWin®’s call-up module organizes railcar movements, ensuring a smooth flow during loading and unloading processes, reducing delays, and optimizing yard efficiency in quarry operations.
Mobile Apps
The UniWin® and UniMobile Apps allow operators to monitor railcar weighing operations in real-time, manage transactions, and streamline data entry directly from their devices.
Client/Server
UniWin®’s client/server architecture centralizes all quarry weighing data, providing real-time synchronization and secure data management across all connected systems in the operation.
Anti-Fraud
UniWin® includes advanced anti-fraud tools, such as motion detection and vehicle positioning verification, ensuring secure and transparent quarry weighing processes.
Realized Projects
Steel Provider Harsco, Dolvi (IND)
