Device Connectivity
Easy connections with all possible devices around weighing systems.
Device Connectivity
Easy connections with all possible devices around weighing systems.
Device Connectivity with UniWin®
UniWin serves as the central hub of a scalable weighing solution, ensuring seamless and robust device connectivity to all equipment a customer requires within their weighing systems. Our focus is on making these connections both easy and reliable.
Below, you’ll find an overview of our key strengths and the various ways UniWin integrates with and optimizes the usage of connected devices.
Device Connectivity with UniWin®
UniWin serves as the central hub of a scalable weighing solution, ensuring seamless and robust device connectivity to all equipment a customer requires within their weighing systems. Our focus is on making these connections both easy and reliable. Below, you'll find an overview of our key strengths and the various ways UniWin integrates with and optimizes the usage of connected devices.
I/O Devices
Many devices around a weighbridge are commonly referred to as IO-devices. These include traffic lights, barriers, and position-detection sensors, as well as PLCs used to load or unload products from or into trucks, barges, and railcars. These devices can be connected to UniWin® using digital IO-modules, serial connections, OPC connections, and/or data interfaces.
To date, the most commonly used are digital IO-modules. When we have the opportunity to integrate UniWin® into an existing infrastructure, our first priority is always to work with the existing hardware.
I/O Devices
Many devices around a weighbridge are commonly referred to as IO-devices. These include traffic lights, barriers, and position-detection sensors, as well as PLCs used to load or unload products from or into trucks, barges, and railcars. These devices can be connected to UniWin® using digital IO-modules, serial connections, OPC connections, and/or data interfaces. To date, the most commonly used are digital IO-modules. When we have the opportunity to integrate UniWin® into an existing infrastructure, our first priority is always to work with the existing hardware.
Weighbridges & Scales
UniWin® integrates various weighbridges and scales for accurate weight measurement across vehicles and materials. These systems automate data capture, improve efficiency, and streamline operations.
Truck Weighbridges (Static)
Truck weighbridges ensure precise vehicle weighing, seamlessly integrating with UniWin® for accurate data and workflow automation.
Axle Weighbridges (Dynamic)
Axle weighbridges measure the weight of trucks dynamically as they move across the platform. UniWin®, weight data is captured and processed in real-time.
Railcar Weighbridges (Static)
Static railcar weighbridges ensure precise weighing, with UniWin® enabling accurate data logging and seamless logistics integration.
Multi-Platform Railcar Weighbridges
Multi-platform weighbridges weigh railcars of varying lengths without disconnection, with UniWin® ensuring precise measurement and automated data sync.
Axle Weighbridges (Dynamic)
Dynamic axle weighbridges weigh moving railcars, with UniWin® automating real-time weight recording for efficiency.
Hopper Scales
Hopper scales measure bulk materials during loading and unloading, with UniWin® ensuring precise tracking, inventory management, and flow control.
Bunker Weighers
Bunker weighers measure storage contents, with UniWin® enabling automated data capture, accurate inventory management, and process optimization.
Flow Weighers
Flow weighers measure continuous material flow, with UniWin® integrating real-time data for precise production and logistics control.
Belt / Conveyor Weighers
Belt weighers track material weight on conveyors, with UniWin® enabling real-time monitoring and accurate data logging.
Pallet and ULD Weighers
Pallet and ULD scales weigh cargo pallets and containers, with UniWin® ensuring precise data, compliance, and efficient logistics operations."
Unmanned Operation
UniWin® integrates various devices that support unmanned operations, enhancing efficiency and reducing reliance on manual intervention.
RFID Readers
RFID readers quickly identify vehicles and drivers, eliminating manual entry and errors. Integrated with UniWin®, they enable self-service operations.
Barcode Scanners
Barcode scanners process delivery notes and access cards, ensuring fast, error-free data capture, seamlessly integrated with UniWin®
Touchscreen Terminals
Touchscreen terminals let drivers input data, view instructions, and print tickets, seamlessly integrating with UniWin® for efficient weighbridge operations.
Card Readers
Card readers verify ID cards for secure weighbridge access, enhancing security and workflow. UniWin® integration streamlines data logging and access control.
Keypads
Keypads let drivers securely input data, enabling seamless entry, controlled access, and automation with UniWin®, reducing manual intervention.
Access Control
UniWin® enhances access control through automated systems that manage vehicle movement, ensure security, and streamline operations.
Traffic Lights
Traffic lights manage vehicle flow, prevent congestion, and enhance safety. Integrated with UniWin®, they provide automated signals for efficient traffic control.
Barriers and Gates
Barriers and gates control weighbridge access, allowing only authorized vehicles. Integrated with UniWin®, they automate entry based on ID or process completion.
Call-Up Displays
Call-up displays give real-time driver instructions, directing vehicles efficiently. Integrated with UniWin®, they automate updates based on system activity.
ANPR Cameras (License Plate Recognition)
ANPR cameras automate vehicle ID by reading license plates, speeding up access and reducing errors. Integrated with UniWin®, they ensure seamless data logging and security.
Security & Anti Fraud
UniWin® ensures data protection, operational transparency, and compliance through a variety of built-in security features.
Information Protection
UniWin® ensures security with a robust password system, multiple user levels, and SUPER-user management for controlled access.
Manual Weighing
UniWin® secures manual weighing with logged operator entries, MANUAL markings on tickets, and compliance with Weights and Measures Legislation, with detailed reporting available.
Motion Detection
UniWin® ensures accurate weighments with built-in motion detection, preventing printouts until the weighbridge is stable.
Empty Weight Verification
UniWin® prevents double weighing by detecting a configurable 'zero weight' between weighments, with an option to disable for loading/unloading flexibility.
Empty Weighbridge Restriction
UniWin® blocks weighments below the minimum threshold, preventing printouts and ensuring compliance.
Automatic Zeroing
UniWin® auto-resets to zero when the weighbridge is empty, sending a zero command if supported by the indicator.
Weighbridge Movement Detection
UniWin® logs all weighbridge movements above a set threshold, recording date, time, ID, and peak weight, accessible only to authorized users.
Vehicle Positioning
UniWin® ensures correct vehicle positioning with beam or photocell integration, preventing weighing if misaligned.
Camera Integration
UniWin® integrates with IP cameras to capture weighment snapshots, storing images by transaction serial number for easy access.
Loading & Unloading
UniWin® enhances the truck call-up process by integrating various devices that improve communication and ensure efficient yard operations.
PLC Systems
PLCs automate loading and unloading, controlling conveyors, silos, and loading arms. Integrated with UniWin®, they enhance precision, efficiency, and throughput.
Additional Equipment
UniWin® integrates a variety of additional equipment to enhance operational efficiency and provide seamless documentation and monitoring.
Printers
Printers instantly generate weigh tickets, invoices, and reports. Integrated with UniWin®, they ensure accurate, automated documentation.
Mobile Devices
Mobile devices enable remote monitoring and control via dedicated apps. Integrated with UniWin®, they provide real-time data access for greater flexibility.
Operator Displays
Operator displays show real-time weighing, loading, and unloading data. Integrated with UniWin®, they update dynamically for instant insights.
Quality Control
UniWin® enhances quality control by integrating advanced devices that monitor and ensure product quality throughout the weighing process.
Product Analyzers
Product analyzers measure quality parameters like moisture and weight in bulk materials. Integrated with UniWin®, they enable real-time monitoring, data logging, and compliance with industry standards.
Temperature Meters
Temperature meters ensure bulk materials meet required specifications before loading. Integrated with UniWin®, they log readings with weigh records for quality assurance and compliance.
Weighbridges & Scales
UniWin® integrates various weighbridges and scales for accurate weight measurement across vehicles and materials. These systems automate data capture, improve efficiency, and streamline operations, ensuring precise weight data for better inventory and logistics management.
Truck Weighbridges (Static)
Truck weighbridges are designed for the precise weighing of stationary vehicles. Integrated with UniWin®, they ensure accurate weight data collection, which can be directly linked to operational workflows and reporting systems.
Axle Weighbridges (Dynamic for Trucks)
Axle weighbridges measure the weight of trucks dynamically as they move across the platform. With UniWin®, weight data is captured and processed in real-time, enabling fast and efficient vehicle throughput.
Railcar Weighbridges (Static)
Static railcar weighbridges are ideal for weighing stationary railcars. When connected to UniWin®, they facilitate accurate data logging, efficient processing, and seamless integration into logistics systems.
Multi-Platform Railcar Weighbridges (Static)
Multi-platform weighbridges allow for the weighing of railcars of varying lengths without the need for disconnection. UniWin® ensures precise measurement and automated data synchronization, optimizing railcar logistics.
Axle Weighbridges (Dynamic for Railcars)
Dynamic axle weighbridges weigh railcars as they move across the platform. With UniWin®, this process becomes fully automated, enabling real-time weight recording and operational efficiency.
Hopper Scales
Hopper scales measure bulk materials as they are loaded or unloaded. UniWin® integration supports precise data tracking, inventory management, and efficient material flow control.
Bunker Weighers
Bunker weighers are designed to measure the contents of storage bunkers. UniWin® provides automated data capture and reporting, ensuring accurate inventory management and process optimization.
Flow Weighers
Flow weighers are used to measure continuous material flow. With UniWin®, flow rate data is seamlessly integrated into production or logistics processes, enhancing operational control and accuracy.
Belt / Conveyor Weighers
Belt weighers measure the weight of materials being transported on conveyor belts. UniWin® integration allows for real-time monitoring, optimizing material handling and ensuring accurate data logging.
Pallet and ULD Weighing
Pallet and Unit Load Device (ULD) scales are designed for weighing standardized cargo pallets and containers, commonly used in airfreight and logistics operations. With UniWin®, these scales integrate seamlessly to provide precise weight data, enabling efficient inventory tracking, compliance with transport regulations, and streamlined operations.
Unmanned Operation Devices
UniWin® integrates various devices that support unmanned operations, enhancing efficiency and reducing reliance on manual intervention:
RFID Readers
RFID readers provide quick and accurate identification of vehicles and drivers using RFID tags. They eliminate manual data entry, improving efficiency and reducing errors. Integrated with UniWin®, these devices enable seamless self-service weighbridge operations.
Barcode Scanners
Barcode scanners are ideal for processing delivery notes, access cards, or other documentation required at the weighbridge. They ensure fast, error-free data capture, which is automatically linked to UniWin® for streamlined operations.
Touchscreen Terminals
Touchscreen terminals empower drivers to independently input data, view instructions, or print tickets. These devices improve efficiency and reduce reliance on operator assistance. UniWin® integration allows dynamic interaction with weighbridge processes.
Card Readers
Card readers authenticate users through secure ID cards, ensuring only authorized personnel can access the weighbridge. This enhances security while maintaining a smooth workflow. Integrated with UniWin®, they streamline data logging and access control.
Keypads
Keypads allow drivers to securely input data such as identification numbers, weights, or other required information directly into the system. Integrated with UniWin®, they enable seamless data entry, controlled access, and enhanced process automation at the weighbridge, reducing the need for manual intervention.
Access Control Devices
UniWin® enhances access control through automated systems that manage vehicle movement, ensure security, and streamline operations:
Traffic Lights
Traffic lights are essential for managing vehicle movement, preventing congestion, and ensuring safety around the weighbridge. Integrated with UniWin®, they provide automated signals based on operational status, such as indicating when a vehicle can proceed or stop, enabling efficient and dynamic traffic control.
Barriers and Gates
Barriers and gates ensure controlled access to the weighbridge, allowing only authorized vehicles to enter. When integrated with UniWin®, they operate automatically based on vehicle identification or process completion, streamlining access and reducing manual input.
Call-Up Displays
Call-up displays provide real-time instructions to drivers, such as directing vehicles to the correct station or signaling when to proceed. UniWin® integration enhances operational efficiency by automating these updates based on system activity.
ANPR Cameras (License Plate Recognition)
ANPR cameras automate vehicle identification by reading license plates, speeding up access and reducing errors. Connected with UniWin®, they ensure seamless logging of vehicle data and enhance security by restricting unauthorized access.
Security & Anti-Fraud Measures
UniWin® ensures data protection, operational transparency, and compliance through a variety of built-in security features:
Information Protection
The weighing software must employ a robust password system to secure access. UniWin® supports multiple user levels with customizable functionalities per level, all managed by the SUPER-user for enhanced security.
Manual Weighing
Manual weighing functionality in UniWin® is protected by security protocols. Each manual entry is logged with the operator’s username and marked as MANUAL on the weight ticket, compliant with Weights and Measures Legislation. Additionally, a detailed report of all manual weighings can be generated.
Motion Detection
Weighbridge systems must incorporate motion detection, ensuring weighments occur only when the weighbridge is stable. UniWin® aligns with this requirement through its built-in motion detection system, which prevents printouts until a stable weight is confirmed.
Empty Weight Verification
The weighbridge must detect a “zero weight” (threshold configurable, e.g., 200 kg) between weighments to prevent double weighing of the same vehicle. This feature can be disabled in cases where trucks are loaded/unloaded on the weighbridge for operational flexibility.
Empty Weighbridge Restriction
Weighbridge software must block weighments when the platform weight is below the minimum threshold. UniWin® enforces this restriction, ensuring no printouts are produced under such conditions.
Automatic Zeroing
The system must automatically reset to zero when the weighbridge is empty. UniWin® facilitates this by sending a zero command to the weighbridge indicator after weights drop below the threshold, provided the indicator supports external zeroing.
Weighbridge Movement Detection
All movements on the weighbridge exceeding a configurable weight threshold are logged by UniWin®. This log includes date, time, weighbridge ID, and peak weight, stored securely for access by authorized users only.
Vehicle Positioning
Ensuring correct vehicle positioning on the weighbridge is critical. UniWin® supports hardware integrations, such as beams or photocells, to verify tire alignment. If the vehicle is improperly positioned, the system prevents weighing.
Camera Integration
UniWin® enables integration with IP-based cameras for capturing snapshots during 1st and/or 2nd weighments. These images, named using the unique serial number of each transaction, are stored in the database directory and accessible via the UniWin® interface.
Loading & Unloading
UniWin® enhances the truck call-up process by integrating various devices that improve communication and ensure efficient yard operations:
PLC Systems
Programmable Logic Controllers (PLCs) automate critical loading and unloading processes, such as operating conveyors, silos, and loading arms. Integrated with UniWin®, PLC systems ensure precision and efficiency, minimizing human error and optimizing throughput.
Additional Equipment
UniWin® integrates a variety of additional equipment to enhance operational efficiency and provide seamless documentation and monitoring:
Printers
Printers provide instant hard copies of weigh tickets, invoices, and delivery documents, ensuring smooth
documentation and compliance. Integrated with UniWin®, printers automatically generate accurate reports
based on system data.
Mobile Devices
Mobile devices enable remote monitoring and control through dedicated apps, allowing operators to access
real-time data and manage processes from anywhere. UniWin® integrates seamlessly with mobile platforms
for enhanced flexibility and responsiveness.
Operator Displays
Operator displays present live data on weighing, loading, and unloading statuses, ensuring operators have
immediate access to critical information. When integrated with UniWin®, these displays are dynamically
updated to reflect ongoing operations.
Quality Control
UniWin® enhances quality control by integrating advanced devices that monitor and ensure product quality throughout the weighing process:
Product Analyzers
Product analyzers assess key quality parameters, such as moisture content, weight, and overall product quality, across various bulk products, including grains and other raw materials. Integrated with UniWin®, these analyzers provide real-time monitoring, data logging, and ensure compliance with industry standards, offering enhanced control over product quality throughout the weighing process.
Temperature Meters
Temperature meters are essential for measuring temperature-sensitive products, such as ash and other bulk materials, before they are loaded onto trucks. These devices ensure that materials meet required temperature specifications, preventing spoilage and maintaining product quality. When connected to UniWin®, the temperature readings are logged and linked to weighing records, offering a comprehensive data set for quality assurance and compliance.
Realized Projects
Steel Provider Harsco, Dolvi (IND)
Grain Crush Plant, Montoir (FR)
Grain Hub Rotterdam
Our software solution can be used for operator manned as well as unmanned truck weighing. Dynamic or static railcar weighing and the dynamic weighing of the content of barges and vessels. Every solution is tailormade using our configuration-tool.
Berlin Truck Weighbridge
UniWin® can be fully integrated with the ERP/WMS systems of your business. The software also has a easy and powerful reporting tool, which provides all the necessary management-information as well as all reports needed to reconcile data between systems.
Oslo Site Access
A key strength of UniWin is its seamless connectivity with various hardware supporting scales and weighbridges, such as RFID/barcode readers, barriers, traffic lights, position detection and cameras. Notably, UniWin is scale-independent and weights-and-measures certified.
